The Otaru Molecular Model Association
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Fructose space-filling model from the Otaru Molecular Model Association
Arguably the most technologically advanced nations on earth, Japan, still loves Yahoo. Once you get your head around that odd fact, feel free to proceed.
Please take a look at this…Geocities page. Once you finish cringing and/or chuckling at the 90s-style web design, take a closer look because this is the most amazing thing I’ve seen. From what I can tell, it’s a club devoted to building molecular models and teaching this skill to others. You’ll see (tiny) photos of schoolkids gluing together their own models, grown men standing proudly with their latest efforts, club members working together in a shared workspace…it’s absolutely fantastic!
And this method of building space-filling models from styrofoam balls appears to be completely unique. It’s attributed to Masao Yamada, whose identity I have not been able to determine. As a model-maker who’s dabbled in space-filling models, I am impressed by how simple tools can produce such elegant models…even by schoolchildren!

So the process uses wood boards with cutouts to define the circles of the overlapping atomic “spheres.”

Using a hand-held hot-wire cutter, the styrofoam is neatly cut across the circle. Easy!

To get angles correctly aligned, alignment jigs are used. Below is a larger photo…


With everything cut, the models are assembled with PVA glue.
The pages of the Otaru Molecular Model Association have examples of models that range from diatomic molecules to some segments of DNA. One group used the method to build the 7x7 reconstruction of the Si(111) surface:

Amazing work!
I really wish I knew how to read Japanese.
And I wish something like the Otaru Molecular Model Association existed outside of Japan!